Brewing strength by transforming
coffee-grounds waste

With 2.25 billion cups of coffee consumed daily around the globe, many companies, cafes and consumers have switched to recyclable or reusable cups and lids to reduce waste. But the grounds left over make their mark on the environment too, and researchers are getting creative with how to recycle them.

Coffee grounds are fully biodegradable, yet up to 75 percent find their way to landfills, where it takes up to three months for them to start breaking down. And even though coffee grounds are biodegradable, the breakdown process releases methane gas that has a greenhouse effect 28 times greater than carbon dioxide.

But what if the ground waste from your java helped secure the foundation of the building you’re sipping it in? This is a possibility thanks to a team of researchers at the Royal Melbourne Institute of Technology in Australia, which has found a way to use processed coffee grounds in concrete and boost its strength by up to 30 percent.

The key: converting it to biochar.


Biochar is a residue similar to charcoal originating from natural sources like plants and trees. It is created when biomass — any biological material — is burned in the absence of oxygen, typically at high temperatures ranging from 500 to 800 degrees Celsius — a process called pyrolysis.

CAPTION: Samples of unroasted coffee beans, roasted coffee beans, spent ground coffee and the team’s coffee biochar. IMAGE: Carelle Mulawa-Richards, RMIT University

The process the team is using, however, requires lower temperatures than usual, burning at a more energy-conscious 350 degrees Celsius.

We use small-scale equipment and two hours of pyrolysis was sufficient, but the time can vary based on the size of the pyrolysis unit.

Dr. Shannon Kilmartin-Lynch, co-lead on the study.

The process from plant material to biochar prevents carbon dioxide from being released and transforms the makeup to one that is stable, permeable and rich in carbon. It is typically used in agriculture to increase crop growth.

Previous attempts to add biochar to strengthen concrete have been unsuccessful, able to add only 3 percent of the biochar and ultimately resulting in a weakened concrete. But the Melbourne team’s method with coffee waste proves to have substantial sustainability implications for the coffee and construction industries.


“There are multiple materials available in the market that can contribute to the improvement of concrete strength, but the key highlight of this research is that a waste material that was ending up in landfills and contributing to high greenhouse-gas emissions can be transformed into a high-value product for strengthening concrete,” Kilmartin-Lynch tells KUST Review.

So, they’ve reduced the waste and burning temperature, and it’s likely to be cheaper than using traditional concrete.

“We (the team) don’t see any implications that can hinder its field applications or commercial use. The (about) 30 percent increase in strength can be leveraged to cut down the required cement content, which is produced at approximately 1,450 degrees Celsius,” Kilmartin-Lynch says.

CAPTION: : RMIT researchers Professor Kevin Zhang, Professor Jie Li, Dr. Rajeev Roychand, Dr. Shannon Kilmartin-Lynch and Dr. Mohammad Saberian in the RMIT Microscopy and Microanalysis Facility, where they analyzed the structure of their coffee concrete (pictured left to right) IMAGE: Will Wright, RMIT University

He spends much of his time working toward waste solutions and seems to enjoy stuffing waste into concrete instead of the landfill. To date he has experimented with masks, medical gowns, gloves, tires and food waste. Success from these studies has powered the group to “look at further waste to add into concrete to achieve a circular economy within the concrete industry.”

The team sees the project’s success as two-fold: an absolute solution to the problem of coffee-ground waste — totally eliminating it from landfills — and a valuable resource for the construction industry.

Let’s discuss over a guilt-free coffee.

Deciphering the potential of 3D
printed structures

According to data from the U.S. Census Bureau, the average house requires a span of seven months to materialize. This includes a cascade of developmental stages: the foundation is laid, the framing is erected, insulation is packed, drywall is hung, the plumbing installed, and the electrical grid established. This calls for a broad array of experts. Now, the construction industry is pivoting toward adopting 3D printing technologies to respond more nimbly, sustainably and affordably to the dynamic demands of modern homebuyers.

Japan, for example, has demonstrated the speed, building a house in 24 hours. While the resulting build serves as an office space now, its swift construction proves its potential for future home-building on a time crunch. Japan further showcased this by fabricating a spacious villa in 45 days.


Time may be money and this axiom resonates well in the world of 3D printed structures. Data from 3D print technology company, COBOD, suggests an economic advantage, with the cost of 3D homes approximately 45 percent lower than traditional construction methods. Personalization is also an option.

3D printers for home construction are essentially giant robots, capable of rendering virtually any design specifications a homeowner might dream up. Want a home shaped like a sphere? With 3D printing, such whimsical abodes could be actualized. Plus, these printed homes come with integrated reinforcement, which means no precast or additional reinforcements are required, making it a greener option.

In 2022, ICON, construction tech development company, and the Lennar Corporation, one of the leading home building companies in the U.S., announced a plan to 3D print an entire neighborhood of 100 homes. These solar-powered homes, ranging in size from 1,524 to 2112 square feet, offer a vision of a sustainable future community.

Projects like these pave the way for solving global issues, from the pervasive shortage of housing and scarcity of skilled labor, to the rehabilitation of regions hit by natural disasters. Swift and cost-effective structures could offer near-immediate shelter to communities affected by natural disasters or to the ubiquitous problem of homelessness. A 2022 report from Urbanet, highlights that over 1.8 million people globally lack adequate housing.

“There are far too many homeless people. Working-class people can’t afford basic housing in regular old American cities. Construction’s too wasteful. Houses aren’t energy-efficient enough. At the suburb scale, it’s dystopian, almost, what we’re getting, right? We’re supposed to be the most advanced version of humanity that’s ever existed and we can’t even meet this basic need properly,” Jason Ballard, CEO of ICON told The New Yorker.


The scope of 3D printing extends beyond the residential. As the 3D home-building market grows, other regions are exploring 3D printed structures for office buildings, bus stops and religious centers.

In 2020, the UAE was awarded the Guinness World Record for the first 3D-printed commercial building which served as the headquarters for the Dubai Future Foundation. After a swift 17-day print, followed by interior outfitting, it stands as a testament to rapid, efficient construction, offering up to 60 percent less waste.

The UAE is also home to the world’s largest 3D-printed building and plans to inaugurate the first 3D-printed, fully-functioning mosque by 2025.